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防爆传递窗的设计要点有哪些?What are the design points of explosion-proof pass box?

防爆传递窗的设计要点有哪些?

防爆传递窗是一种特殊设计的设备,主要用于在需要防爆安全措施的环境中,实现洁净区与非洁净区之间或不同洁净等级区域之间的物品传递。这种设备的设计考虑到了防止爆炸性气体、粉尘或其他易燃物质的积聚,从而降低在易燃易爆环境中发生事故的风险。制作防爆传递窗需要考虑多个关键要素以确保其安全性和功能性。

设计要点:

1. 设计结构:防爆传递窗包括内壳体和外壳体,内壳体内形成传递腔,外壳体包裹内壳体,传递腔两端贯穿外壳体两侧壁。内壳体和外壳体之间形成倒U型的回风通道。

2. 防爆风机:在外壳体的腔体内设置防爆风机,位于内壳体上。

3. 防爆特性:防爆单元应采用防爆材料,防爆电器,如全铜材质的进风圈,以及铝合金材质加特氟龙防静电喷涂,以达到防爆等级要求 。

4. 空气净化:空气通过高效过滤器过滤,形成自净循环系统,确保传递窗内空气的洁净度 。

5. 紫外线消毒:在回风通道内可设置防爆紫外灯,用于空气和物品表面的消毒 。

6. 互锁机制:防爆传递窗通常配备有二门互锁功能,确保任何状态下始终保持有一侧门是封闭的,降低洁净区之间的交叉污染 。  

优势性能:

1. 安全性:防爆传递窗设计用于易燃易爆环境,具备防止火花和静电产生的能力,从而降低发生爆炸的风险。 

 2. 密封性:良好的密封性能确保了不同区域之间的空气不会直接对流,防止了交叉污染。

3. 自净功能:一些防爆传递窗配备有自净循环系统和空气过滤系统,可以连续净化传递窗内的空气,保持洁净度。  

4. 节能:通过优化的吹淋杀菌和空气循环设计,防爆传递窗可以实现节能效果。

5. 操作便捷:防爆传递窗通常配备自动化控制系统,简化了操作流程,提高了工作效率。

6. 减少污染:通过减少洁净室的开门次数,降低由于开门造成的污染。  

7. 易于维护:防爆传递窗设计考虑到了维护的便利性,便于定期检查和更换过滤器等部件。

8. 安全隔离:在防爆间与非防爆间之间设置传递窗,通过内防爆门和外防爆门的交替开关,实现真正的安全隔离 。  

防爆传递窗的设计和制造通常遵循严格的行业标准和规范,确保了产品的质量和可靠性。这些优势使得防爆传递窗成为在需要高安全标准和洁净环境的行业中不可或缺的设备。防爆传递窗广泛应用于医药、化工、电子、食品加工等行业,尤其是在那些对环境洁净度有高要求同时又存在易燃易爆风险的场合。


What are the design points of explosion-proof pass box?

The design of this device takes into account the prevention of the accumulation of explosive gases, dust, or other flammable substances, thereby reducing the risk of accidents in flammable and explosive environments. The production of explosion-proof pass box requires consideration of multiple key elements to ensure their safely and functionality.

Design points: 

1. Design structure: The explosion-proof transmission window consists of an inner shell and an outer shell. The inner shell forms a transmission chamber, while the outer shell wraps around the inner shell. The two ends of the transmission chamber pass through the two side walls of the outer shell. An inverted U-shaped return air channel is formed between the inner shell and the outer shell.

 2. Explosion proof fan: Install an explosion-proof fan in the cavity of the outer shell, located on the inner shell. 

3. Explosion proof features: Explosion proof units should use explosion-proof materials and electrical appliances, such as all copper inlet rings, as well as aluminum alloy Gatteflon anti-static spraying, to meet the explosion-proof level requirements.

4. Air purification: The air is filtered through a high-efficiency filter to form a self-cleaning circulation system, ensuring the cleanliness of the air inside the pass box.

5. UV disinfection: Explosion proof UV lamps can be installed in the return air channel for disinfection of air and surfaces of objects.

6. Interlocking mechanism: Explosion proof pass boxes are usually equipped with two door interlocking functions to ensure that one side door is always closed in any state, reducing cross contamination between clean areas.

Advantage performance:

1. Safety: Explosion proof pass boxes are designed for use in flammable and explosive environments, with the ability to prevent sparks and static electricity, thereby reducing the risk of explosions.

 2. Sealing performance: Good sealing performance ensures that air between different areas does not directly circulate, preventing cross contamination.

3. Self purification function: Some explosion-proof pass boxes are equipped with self purification circulation systems and air filtration systems, which can continuously purify the air inside the pass box and maintain cleanliness.

 4. Energy saving: Through optimized spray sterilization and air circulation design, explosion-proof pass boxes can achieve energy-saving effects.

5. Convenient operation: Explosion proof pass boxes are usually equipped with automated control systems, simplifying the operation process and improving work efficiency.

6. Reduce pollution: By reducing the number of clean room doors, reduce the pollution caused by opening doors.

7. Easy to maintain: The explosion-proof transmission window design takes into account the convenience of maintenance, making it easy to regularly inspect and replace components such as filters.

8. Safety isolation: Set up pass boxes between explosion-proof and non explosion-proof rooms, and achieve true safety isolation through the alternating opening and closing of internal and external explosion-proof doors.

The design and manufacturing of explosion-proof transmission windows usually follow strict industry standards and specifications to ensure product quality and reliability. These advantages make explosion-proof transmission windows an indispensable equipment in industries that require high safety standards and clean environments. Explosion proof transmission windows are widely used in industries such as pharmaceuticals, chemicals, electronics, and food processing, especially in situations where high environmental cleanliness is required and there is a risk of flammability and explosion.



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 TAG: explosion-proof pass box, explosion-proof laminar flow pass box, explosion-proof self-cleaning pass box, explosion-proof negative pressure pass box, explosion-proof transfer cabin, explosion-proof clean room equipment

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